Ultrasonic Welding For Complex Parts

Ultrasonic Welding For Complex Parts

Complex parts, whether that means unusual geometry, multiple joining points or tight internal features, need a welding process that can adapt rather than a fixed, generic setup. Andel Plastics provides ultrasonic welding for complex parts from our Birmingham facility, developing bespoke welding horn technology to match the specific shape and material of each component involved. This tailored approach matters most where overmoulding or single shot tooling would be impractical, allowing genuinely intricate parts to be moulded more simply and then joined afterwards with a strong, consistent bond. Because the weld fuses the plastic itself rather than relying on an added adhesive, joint strength holds up well even where component geometry limits the available bonding surface. Supported by our own injection moulding facility and in house toolroom, complex parts can move from component design and moulding straight into welded assembly under one roof.

For manufacturers working with genuinely complex plastic parts, this welding capability is built specifically to handle the awkward cases a standard, off the shelf process would struggle with.